Air Pollution Control Equipment

Dust Collector

Approx Price: Rs 2 Lakh / Unit 
Minimum Order Quantity: 1 Unit

Bag Filters / Cyclonic Bag Filters:

Recovery of particulate matter from exhaust gas is vital for any industry and in many instances a bag filter is deployed to separate fine particles from air/gas to recover, finished product and/or to limit the particulate pollution of flue gases emitting from the plant. We offer Reverse Pulse Jet Bag Filter, which are proven to be most suitable for vast pollution control needs.

Technical specifications:

  • Flow Arrangement: Parallel flow / Reverse Pulse Jet.
  • Temperature Rage: 00C to 5400C.
  • Material of Construction: Carbon Steel / AISI 304 / AISI 316 / FRP / Custom Made.
  • Fabrics: Polyester / Polypropylene / Ryton (PPS) / P – 84 / Metal wire mesh /Acrylic / Nomex.

Exclusive features of our designed Bag Filter:

Very low pressure drop due to pre-settling of dust in chamber.

High particle size collection efficiency up to 99.99 % for 1 micron.

Dust with temperature ranges from 00C to 5400C.

Moisture levels up to 10 %.

Applicable for acidic as well as well as basic conditions with the advances in the filters.

Compact design, with sufficient access points for easy maintenance.

Strong and externally stiffened casing suitable to withstand strong internal pressure.

Instrumentation and control systems for user friendly operations.

Ventury guided pulse cleaning for better dust cake removal and low air consumption.

Bottom Hopper mechanical force operated dust dislodgement arrangement.

Strong cage design, Solid fabricated/casted Ventury and positive locking arrangement for long and trouble-free operations.

Suitably designed Dust removal Device like Rotary Airlock Valve, Screw Conveyors etc.
Provision for Explosion Valve and Fire Preventing Sprinkler system.

Multi-tube Dust Collectors / Cyclones:
A multi Cyclone as was conventionally available was a battery of Axial or Radial entry Multi Cyclones. An axial entry cyclone is suitable to handle very large gas flows with lower collection efficiency however Radial entry cyclones used for handling relatively small gas flows with higher collection efficiency. Old Cyclones suffers from economical achievement of High fractional collection efficiency at lower pressure drop.

Technical specifications:

  • Flow Configuration: Axial Entry / Radial Entry / Single Cyclone / Multi-cyclone.
  • Handling media: Flue gas / Contaminated Air / Water.
  • Material of Construction: Carbon Steel / AISI 304 / AISI 316 / hard lining / Custom Made.

Exclusive Features of our designed Cyclones:
Designed based on considering thermodynamic, Compressibility properties of media.
Highly efficient design with proven performance.
Customized solutions using flow modeling and simulations.
Modular design easy to transport and erect.

scrubbers

Gas scrubbers play vital role in gas cleaning as they not only separate out the dust but poisonous gases also. Classically scrubbers are classified according to application and structural design namely Spray Tower, Tray tower, Packed Bed Scrubber and Ventury Scrubber.

Technical specifications.

  • Handling media: Flue gas/Contaminated Air
  • Scrubbing media: Water/Caustic/Lime/Limestone/Magnesium Oxide/Dual Alkali/Hydrogen Peroxide, etc.
  • Material of Construction: Carbon Steel/AISI304/AISI316/FRP/Custom Made.
  • Operation: Once through/Recirculation.

Industrial Pulse Jet Filters

Approx Price: Rs 50,000 / Unit(s) 
Minimum Order Quantity: 1 Unit(s)

Bag Filters / Cyclonic Bag Filters:

Recovery of particulate matter from exhaust gas is vital for any industry and in many instances a bag filter is deployed to separate fine particles from air / gas to recover, finished product and /or to limit the particulate pollution of flue gases emitting from the plant. We offer Reverse Pulse Jet Bag Filter, which are proven to be most suitable for vast pollution control needs.

Technical specifications:

1. Flow Arrangement: Parallel flow / Reverse Pulse Jet.

2. Temperature Rage: 00C to 5400C.

3. Material of Construction: Carbon Steel / AISI 304 / AISI 316 / FRP / Custom Made.

4. Fabrics: Polyester / Polypropylene / Ryton (PPS) / P – 84 / Metal wire mesh /Acrylic / Nomex.

 

Exclusive features of our designed Bag Filter:

 

  • Very low pressure drop due to pre-settling of dust in chamber.
  • High particle size collection efficiency up to 99.99 % for 1 micron.
  • Can be used with any type of dust and with temperature ranges from 00C to 5400C.
  • Can handle moisture levels up to 10 %.
  • Applicable for acidic as well as well as basic conditions with the advances in the filters.
  • Compact design, with sufficient access points for easy maintenance.
  • Strong and externally stiffened casing suitable to withstand strong internal pressure.
  • Instrumentation and control systems for user friendly operations.
  • Ventury guided pulse cleaning for better dust cake removal and low air consumption.
  • Bottom Hopper mechanical force operated dust dislodgement arrangement.
  • Strong cage design, Solid fabricated/casted Ventury and positive locking arrangement for long and trouble-free operations.
  • Suitably designed Dust removal Device like Rotary Airlock Valve, Screw Conveyors etc.
  • Provision for Explosion Valve and Fire Preventing Sprinkler system.

 

Insertable Bag Filters

We provide Insertable Bag Filter that is directly positioned on Coal Injector and other conveying systems. The Insertable Bag Filter that we deal in helps easy discharge of dust on the bin, silo and conveyors.

Product Features:

  • Compact design
  • High filtration efficiency
  • Marginal pressure drop
  • Contains few solenoid valves
  • Low requirement of compressed air pressure

Benefits:

  • Consumes less space
  • Saves energy and power
  • Low maintenance
  • Minimum spares

Pulse Jet Bag Filters

We offer Reverse Pulse Jet Bag Filter, which are proven to be most suitable for vast pollution control needs.

Jet Bag filters are deployed to separate fine particles from air / gas to recover or to limit the particulate pollution of flue gases emitting from the plant.

Technical specifications:

  • Flow Arrangement: Parallel flow / Reverse Pulse Jet.
  • Temperature Range: 0 C to 5400 C.
  • Material of Construction: Carbon Steel/AISI 304/AISI 316/FRP/Custom Made.
  • Fabrics: Polyester / Polypropylene / Ryton (PPS) / P – 84 / Metal wire mesh / Acrylic / Nomex.

Multi Cyclone Dust Collector

Approx Price: Rs 50,000 / Unit(s) 
Minimum Order Quantity: 1 Unit(s)

Multi-tube Dust Collectors / Cyclones:

Cyclones are the most economical and reliable means for the removal of particulates from a gas stream. Conventionally, a Classic Cyclone has been the equipment to clean the dirty air to get rid of suspended particulate. However, due to the limited technologies resources available, the particulate collection efficiency was lower.

A multi Cyclone as was conventionally available was a battery of Axial or Radial entry Multi Cyclones. An axial entry cyclone is suitable to handle very large gas flows with lower collection efficiency however Radial entry cyclones used for handling relatively small gas flows with higher collection efficiency. Old Cyclones suffers from economical achievement of High fractional collection efficiency at lower pressure drop. However our designed cyclones and multi-Cyclone have very good collection efficiency as compared to other designs.

Technical specifications:

1. Flow Configuration: Axial Entry / Radial Entry / Single Cyclone / Multi-cyclone.

2. Handling media: Flue gas / Contaminated Air / Water.

3. Material of Construction: Carbon Steel / AISI 304 / AISI 316 / hard lining / Custom Made.

 

Exclusive Features of our designed Cyclones:

Designed based on considering thermodynamic, Compressibility properties of media.

Highly efficient design with proven performance.

Customized solutions using flow modeling and simulations.

Modular design easy to transport and erect.

For every metric ton of steel produced, 10 to 25 kilograms of dust is accumulated. There‘s no question that modern dedusting systems are crucial. The most important goals are high reliability, strict compliance with prescribed threshold values and reasonable energy consumption.

Bin Vent Filter

Approx Price: Rs 50,000 / Piece 
Minimum Order Quantity: 1 Piece
Whizz Engineering supplies bin vents and dust collectors which provide excellent filtration at destination points such as bins, hoppers and silos.Installation is quick and easy with flanged outlet and dust discharge.Automatic timers clean the filter media with pulse jet reverse flow air; dropping retained materialback into the process.Wide array of sizes available; custom sizes and features are also available.Quality, custom built at competitive prices.

APPLICATIONS · Air filtration and dust control at material destination MATERIALS / CHARACTERISTICS · Any dry bulk material conveyed pneumatically CAPACITY · Up to 549 ft2 of filter area (standard) · Pressure rated to 17" H2OBENEFITS AND FEATURES · Pulse jet cleaning to maintain media effectiveness · Hinged door for easy bag access · Differential pressure gauges for filter service indication · Standard:- Carbon steel (10 gauge, welded)- NEMA 4 timer controls- 16 oz. polyester bags / bottom removable- Smooth wire cages and safety grid- Support legs and hopper (dust collector only) · Specify:- Stainless steel- Timer controls in NEMA 4X, 7/9, 24V DC- Outlet size and style- Cartridge filter elements- Top removable design- Exhaust fan- High temperature design- Custom sizes and features

Dust Collecting Equipment

Approx Price: Rs 2 Lakh / Unit(s) 
Minimum Order Quantity: 1 Unit(s)

Bag Filters / Cyclonic Bag Filters:

Recovery of particulate matter from exhaust gas is vital for any industry and in many instances a bag filter is deployed to separate fine particles from air/gas to recover, finished product and/or to limit the particulate pollution of flue gases emitting from the plant. We offer Reverse Pulse Jet Bag Filter, which are proven to be most suitable for vast pollution control needs.

Technical specifications:

  • Flow Arrangement: Parallel flow / Reverse Pulse Jet.
  • Temperature Rage: 00C to 5400C.
  • Material of Construction: Carbon Steel / AISI 304 / AISI 316 / FRP / Custom Made.
  • Fabrics: Polyester / Polypropylene / Ryton (PPS) / P – 84 / Metal wire mesh /Acrylic / Nomex.

Exclusive features of our designed Bag Filter:

Very low pressure drop due to pre-settling of dust in chamber.

High particle size collection efficiency up to 99.99 % for 1 micron.

Dust with temperature ranges from 00C to 5400C.

Moisture levels up to 10 %.

Applicable for acidic as well as well as basic conditions with the advances in the filters.

Compact design, with sufficient access points for easy maintenance.

Strong and externally stiffened casing suitable to withstand strong internal pressure.

Instrumentation and control systems for user friendly operations.

Ventury guided pulse cleaning for better dust cake removal and low air consumption.

Bottom Hopper mechanical force operated dust dislodgement arrangement.

Strong cage design, Solid fabricated/casted Ventury and positive locking arrangement for long and trouble-free operations.

Suitably designed Dust removal Device like Rotary Airlock Valve, Screw Conveyors etc.
Provision for Explosion Valve and Fire Preventing Sprinkler system.

Multi-tube Dust Collectors / Cyclones:
A multi Cyclone as was conventionally available was a battery of Axial or Radial entry Multi Cyclones. An axial entry cyclone is suitable to handle very large gas flows with lower collection efficiency however Radial entry cyclones used for handling relatively small gas flows with higher collection efficiency. Old Cyclones suffers from economical achievement of High fractional collection efficiency at lower pressure drop.

Technical specifications:

  • Flow Configuration: Axial Entry / Radial Entry / Single Cyclone / Multi-cyclone.
  • Handling media: Flue gas / Contaminated Air / Water.
  • Material of Construction: Carbon Steel / AISI 304 / AISI 316 / hard lining / Custom Made.

Exclusive Features of our designed Cyclones:
Designed based on considering thermodynamic, Compressibility properties of media.
Highly efficient design with proven performance.
Customized solutions using flow modeling and simulations.
Modular design easy to transport and erect.

scrubbers

Gas scrubbers play vital role in gas cleaning as they not only separate out the dust but poisonous gases also. Classically scrubbers are classified according to application and structural design namely Spray Tower, Tray tower, Packed Bed Scrubber and Ventury Scrubber.

Technical specifications.

  • Handling media: Flue gas/Contaminated Air
  • Scrubbing media: Water/Caustic/Lime/Limestone/Magnesium Oxide/Dual Alkali/Hydrogen Peroxide, etc.
  • Material of Construction: Carbon Steel/AISI304/AISI316/FRP/Custom Made.
  • Operation: Once through/Recirculation.

Gravity Operated Double Dump Flap Valves

Approx Price: Rs 50,000 / Unit 
Minimum Order Quantity: 1 Unit
Gravity operated Double Dump Flap Valves find use as a substitute to Rotary Air Lock valves below a Dust collector such as Cyclone or Bag filter .

When RAVS fail to maintain a air lock due to the fine powdery material characterstics or double dumps are very effective .

Gravity dump valves are the most preliminary in nature , For High discharge rates they can be motorized or pneumatically or hydraulically operated .

Industrial Centrifugal Fans

Approx Price: Rs 50,000 / Unit(s) 

We are engaged in offering genuine quality Industrial Process Centrifugal Fan to the customers. These products are manufactured using high-grade raw material & components that are sourced from some of the certified vendors of the industry. Moreover, our range is widely appreciated for its excellent construction, high operational speed and efficient performance.

Centrifugal Fans and Blowers:

Centrifugal Fans and Blowers provide drive and motion to system. Blowers overcome the pressure drop present in the system and overcome them with using electrical power. Theses blowers use for push and pull the system. Whizz offers small to medium range blowers for industrial applications, ventilation applications etc. Our designed blowers are tested for vibration performance, bearing temperature, noise laves etc. for smother and vibration less applications. We also offer lining or hard facing on impeller blades in abrasive dust atmosphere.

Technical Specifications:

1. Type: Backward inclined blades/ forward curved blades/ backward curved blades/ Radial blades.

2. Material of Construction: Carbon Steel / AISI 304 / AISI 316

3. Volume flow rate: As per application, as high as 2,50,000 m3/hr.

4. Capacity: Custom made up to Max 300 HP.

5. Total Head: As high as 1500 mm WC.

6. Direction of discharge: Up blast / Top horizontal / Bottom horizontal/ other.

7. Direction of Impeller rotation seen from motor end: Clockwise / Anticlockwise.

8. Drive: Direct Driven / Direct coupled with coupling / V-Belt / Inverter controlled.

9. Operating Temperature Range: air / gas temperatures between -30 OC to 700 OC.

10. Motor Specifications: HP - As per application (Max 300 HP) RPM - 750 / 1000 / 1500 / 3000.

Exclusive Features of our designed Centrifugal Blowers:

  • Provide high efficiency of up to 70%.
  • Designing based on latest Software’s.
  • Each and every blower is tested for following - Vibration free performance tested to ISO 1940 and IS 11723.
  • The blower is tested for required flow rate and pressure as per IS 4894. Tested for bearing temperature rise.
  • Strong externally stiffened casing and stool, to accommodate the stresses generated by rotations.
  • External cooling arrangement for high temperature applications.
  • Soft coupling for normal load and fluid coupling for high load applications.
  • Anti vibration mounts and vibration absorbers.
  • Access and drain doors for easy maintenance.
  • Provision of forced oil circulation and cooling water.
  • Latest Instruments like Bearing temperature monitors, Vibration monitions etc.
  • Each blowers provided with dampers (Automatic / manual Operated)
  • Fabricated body not casted to avoid casting defects.
  • Heavy duty shaft and bearing block for higher strength.

Other details:

  • Used to remove dust particles from the air

  • Used to enhance secondary air flow from the chimneys

  • Help in cleaning the environment

  • help in improving the working conditions for the employees

Pulse Jet Bag Filters

Approx Price: Rs 1 Lakh / Unit 
Minimum Order Quantity: 1 Unit
Ideal as New or Retrofits for Dryers and Coolers for Chemical Processing Plants , Dryers , Coolers for Control of air and dust pollution and Product collection
Filtration Capacity (microns): 0.25-0.5
Filter Dimensions (cm X cm X cm): to suit design and application
Frame Material: MS,Stainless Steel
Flow Capacity Range: >1000 cfm

Rotary Air Lock

Approx Price: Rs 10,000 / Unit 
Minimum Order Quantity: 1 Unit
For use in Dusct Collection Systems such as ,Pneumatic Conveying Systems ,Cyclones , Bag FIlters , where a air seal is to be maintained while ensureing product delivery from the hopper bin or the storage devise

Induced Draft Fans

HIgh Temperature Filter

Approx Price: Rs 5 Lakh / Unit 
Minimum Order Quantity: 1 Unit
We are offering as Distributors of Tenmat of UK a world leader in High Temperature Materials , Filters for Flue gas temperature upto 1000 C .

With these filter , the gases can be cleaned of particulate or dust at high temperatrurers there by elimintating Gas Purging , Gas Cooling and a clean gas at high temperatures can be made available for downstream processing
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